160kN Railbound Forging Manipulator
160kN railbound manipulator is designed for holding ingots which are closely clamped by their tongs with a variety of actions to keep pace with the press motions in speed and precision as the forging process in the forging area of the presses.
LS Heavy Industry Engineering Co., Ltd. rail-bound forging manipulators are the important equipments determining productive power of open-die forging presses by their high-dynamics in handling hot heavy forgings. The forgings are precisely and repeatedly guided and positioned in all forging cycles under oil-hydraulically drive and electronically control.
Integral cushion type frame is designed for absorbing eccentric energy generated in the forging process. It can better protect the manipulator itself ensuring long lifetime.
160kN Railbound Manipulator for Open Die Forging
160kN railbound manipulator is designed for holding ingots which are closely clamped by their tongs with a variety of actions to keep pace with the press motions in speed and precision as the forging process in the forging area of the presses.
LS Heavy Industry Engineering Co., Ltd. rail-bound forging manipulators are the important equipments determining productive power of open-die forging presses by their high-dynamics in handling hot heavy forgings. The forgings are precisely and repeatedly guided and positioned in all forging cycles under oil-hydraulically drive and electronically control.
Integral cushion type frame is designed for absorbing eccentric energy generated in the forging process. It can better protect the manipulator itself ensuring long lifetime.
For special alloy materials, they require a quick forging process should be completed in a narrow temperature range, the operation of two-manipulator handle integrated with the press is recommended. The solution is used in our customer plant for producing axles for high-speed railway trains.
Press and manipulator motions are integrated and controlled by one operator from a central pulpit. Integrated with the press, the positioning of forgings by means of horizontally moving forwards and backwards, rotating onto the forging area is in synchronization with the press strokes.
Carrying capacity: 30kN/60kN·m – 1000kN/2500kN·m
Hydraulic suspension system well protected manipulator itself through rebounding, and enhance the forging efficiency
|
16T Railbound Manipulator |
Data |
|
|
Max. carrying capacity |
﹝kN﹞ |
160 |
|
Max. clamping moment |
﹝kN·m﹞ |
400 |
|
Max. ingot diameter be clamped |
﹝mm﹞ |
Φ1200-Φ280 |
|
Min. ingot diameter be clamped |
﹝mm﹞ |
Φ660-Φ180 |
|
Max. parallel horizontal position of tongs center above floor |
﹝mm﹞ |
1775 |
|
Min. parallel horizontal position of tongs center above floor |
﹝mm﹞ |
1055 |
|
Vertical tilt up and down of tongs (down to floor) |
﹝°﹞ |
±7 |
|
Speed of horizontal lifting and lowering the tongs |
﹝mm/s﹞ |
80 |
|
Parallel side shift of tongs |
﹝mm﹞ |
±200 |
|
Length between tongs and front wall plate of carriage |
﹝mm﹞ |
2170 |
|
Max. turning circle of tongs open |
﹝mm﹞ |
1980 |
|
Max. turning circle of tongs closed |
﹝mm﹞ |
2030 |
|
Rotating speed of tongs, infinitely adjustable |
﹝r/min﹞ |
0-18 |
|
Accuracy of tongs rotation angles |
﹝°﹞ |
±1 |
|
Travel speed forward and backward of carriage, infinitely adjustable |
﹝mm/s﹞ |
0-500 |
|
Travel step accuracy |
﹝mm﹞ |
±10 |
|
Rail gauge |
﹝mm﹞ |
3100 |
|
Wheel gauge |
﹝mm﹞ |
4800 |
|
Travel distance |
﹝mm﹞ |
16000 |
|
Total power consumption |
﹝kW﹞ |
186 |
|
Length of manipulator |
﹝mm﹞ |
10070 |
|
Width of manipulator |
﹝mm﹞ |
4740 |
|
Height of manipulator |
﹝mm﹞ |
3110 |
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