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Prefabricated House Foam Insulated EPS Sandwich Panel Machine with Fly Saw Cutting

Prefabricated House Foam

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Description

Prefabricated House Foam Insulated EPS Sandwich Panel Machine with Fly Saw Cutting

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Description:

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Composition?of?machine

1.?Decoiler???

2.?Upper?and?lower?forming?machine??

3.?Pre-heating?table???

4.?Reaction?injection?machine?

5.Side?chemical?sealing?installation???

6.?Double-belt?laminator?

7.?Hot-air?circulator???

8.?Non?–stop?cutter?

9.?Run?out?table

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Quick?Detail:

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The?line?is?a?kind?of?specialized?equipment?used?for?producing?color-steel-sided?sandwich?panels?with?

the?middle?layer?of?anti-combustion?polyurethane.?

The?thickness?of?the?produced?sandwich?panel?ranges?from?30?to?150?mm,?the?width?between?700?and?1000?mm?and?the?length?on?request.?The?production?line?is?mainly?applied?to?make?wall?and?roof?panels?of?steel?

structure?buildings,?which?can?also?make?various?other?insulation?panels?if?replacing?facing?sheet.?Its?

operation?principle?is?as?follows:?Rigid?poly?foam?raw?materials,?according?to?a?certain?blending?ratio,?are?

delivered?into?mixing?head?to?agitate?through?metering?pump?unit?on?the?injection?machine?and?then?

uniformly?injected?onto?the?bottom?facing?sheet?of?sandwich?panel.?After?the?injection,?the?bottom?facing?

sheet?shall?move?toward?the?double-belt?conveyors?together?with?panel’s?top?facing?sheet.?

Between?the?two?conveyors,?injected?raw?material?is?foamed?and?hardened?into?shape.?At?the?end?of?the?line,?the?formed?sandwich?panel?is?cut?into?preset?length?by?an?automatic?tracking?cutter.

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Specifications:

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Coil?Material? | Thickness | 0.3-0.8mm?????????????????????????????????? |
Coil?width | Depend?on?customer’s?requires |
Yield?Strength | 250-550Mpa |
Material | Color?steel,?galvanized?steel????????????????????? |
Decoiler?/?Uncoiler | Coil?Width???????????????????????????????? | Max.?1250mm |
I.D | 510-610mm |
O.D | Max.?1300mm |
Capability | Max.?8Tons |
Decoiler?type | Manual?/?Hydraulic/Automatic |
Feeding?&?guiding | Pinch?feeding | 1?Units?(?2?Rollers?) |
guiding | 2?Rollers? |
Cutting?device | Cutting?motion | Cutting?adopts?tracking?cutting |
and?saw?(or?fly?saw)?of?the?cutting?machine?can ?move?transversely?1500mm,?Cutting?machine? moves?longitudinally?and?transversely?along? the?slide?way |
Cutting?machine?adopts?one-side?blade?band? saw?manner,cutting?and?revolving?after?cutting.? The?cutting?saw?can?revolve,?so?cutting?in?two ?directions?is?realizable |
Length?Measuring | ?BY?encoder |
Cutting?Tolerance | +/-1.5mm(per?3m) |
PU?sandwich?panel? | thickness | 25-100mm |
Standard?Sandwich?Panel?Size | max1100mm?x?4000mm(Width?x?Length) |
Linear?Speed?of?production | 2-5?m/min |
Reciprocating?times?of? injection?head?per?minute | <60 |
Control?system | Production?type:?totally?continuous?production? with?PLC?controlling |
Roll?Forming?Machine | Forming?Stations | ABOUT?18-24steps |

Roller?material?? | 45#?steel,?heat?treatment?????????? |
Diameter?of?shaft | 75mm |
Shaft?material | High?grade?45#?steel |
Drive?type | By?chains |
Forming?speed????? | 0-15m/min |
Main?power | 7.5kw |


Electrical?control | PLC | PANASONIC?Brand?or?Custom-made |
Inverter | YASKAWA?Brand?or?Custom-made |
Touch?screen | MCGS?Brand?or?Custom-made |
Operation?type | Touch?screen?&?Button |
Runout?Table | Table?type | Simple?non-power?type |
Function | To?support?the?finished?panels |
TOTAL?WEIGHT | ? | APRRO?20TONS |
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Applications:

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These?sandwich?panels?are?mostly?used?for?industrial?purpose,?these?are?very?light?weight?but?can?bear?

very?heavy?load.?It?also?reduces?the?heat?inside?the?building.?

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With?a?wide?range?of?different?colors,?available?in?cut-to-length?supply?and?ready-to-install,?

this?modern?building?product?takes?a?good?share?in?a?highly?economic,?weather-independent?and?fast,?

modular?building?process.

Beside?the?extremely?high?thermal-insulation?values?of?the?polyurethane-core,the?panels?create?

a?high?overall?stiffness?with?their?& quot;composite& quot;?function?and?therefore?support?very?good?statically?values.
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Advantages?


?????Light?weight:?10~?14?kg/m2and?hence?reduced?steel?frameworks?and?system?can?become?economical.
?????Good?thermal?insulation,?with?average?coefficient?of?thermal?conductivity?is?0.018?~?0.020?W/mk.
?????Available?in?customized?length.?And?in?wide?range?of?colors.
?????Cold?and?heat?resistance:?Perfect?temperature?resistance?deformation?from?-110o?C?to?120o?C.
?????Great?energy?saver?and?hence?indispensable?in?air-conditioned,?cooled?and?heated?buildings.?
?????Virtually?zero?maintenance?throughout?life.
?????Installation?is?convenient?and?Flexible;?not?requiring?large- ? ? ? scale?lifting???devices,?and?thus?lowering?building?costs.?
?????High?intensity?and?large?rigidity?ensures?suitability?for?weight-bearing?structures?and?for?supporting?and?protective?structures.?
?????Non-water?absorbent.?
?????Environmentally?friendly.?And?bring?down?life?cycle?cost?for?any?built?environment.

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