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Professional 60Ton industry alloy Steel Casting Parts of Slag Pot for metallurgy

Casting Parts

Description

60Ton Casting Parts of Slag Pot is used in metallurgy and casting industry Max 250Ton/Pcs

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Specifications:

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Casting Slag Pot is widely used in metallurgy and casting industry. It is a kind of container that takes up steel slag.

Slag pot can be divided into three parts slag body, trunnion and turning mechanism.

Generally speaking slag body is made from casted steel, trunnion and turning mechanism are which made from forged steel. We could also produce slag pots by whole casting according to customer request.

After our engineer team and production people’s long-time effects,our quality is stable & excellent and has win good reputations in China and overseas market like Japan,Russian,the USA,Mexico,etc

1. Material: low/high alloy steel, carbon steel, but not contain the stainless steel.

2. Processing way: resin sand casting.

3. The single casting weight can be from 200kgs to 15 tons.

4. The service we supply: moulding, casting, machining, heat treatment, QT.

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Product?Details
Volumn: 3~45 cubic meter

Net Weight: 10~85 ton

Application: steel plant, foundry plant

Material:carbon steel & low alloy steel

Inspection: MT for trunnion area and UT for whole part.

Cooperate with big steel group like SMS, POSCO, JFE, etc
Why Choose Us ?
Before production we do strict process analysis and quality valuation with Huazhu brand CAE software.

Use material with good plasticity and high melting point. Add some alloy elements to improve strength and to prevent crack.

Modern technology is available to make pots with “cast in forged trunnions” and also with “interference fit forged trunnions (by cryogenic process)”, to provide the strongest trunnions for a safe operation.

Do 360°nondestructive inspection for inner wall, trunnion and turning mechanism.

Our slag pots are very smooth inside. No worry to hang slag for use.

Symmen offers also its expertise on technical advices to customers on the best operational procedures and on the best repair methods to achieve the maximum life of pots.

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Application:? | Metallurgy,Mechanical,etc.. |
Process | ingot → heat → forging → heat treatment(Q&T)?→ inspection ?→?rough machining?→?UT → 2nd heat treatment → finishing machining → inspection?. |
Standard:? | ASTM or GB/T3077-1999 |
Material:? | Steel (20CrMnMo, 42CrMo4, 18CrNiMo7-6, and S355+N etc.) |
Packing:? | plywood cases and pallets or as per customers& acute; requirements |
Dimension | According to your drawings Max.OD:?15000mm Max.unit weight:250 tons |
Processing & Delivery | Raw material? inspection →stock cutting→ heat→forging→? Heat?treatment?(Normalizing+?tempering)?→ Inspection?→rough?machining→UT→ 2nd?Heat?treatment?→ finishing?machining?→Inspection→packaging Shipping from?Shanghai Port |
Equipment | 3600t, 2000t metal forging hydraulic press, 7m,3.5m rolling machines, different kind of vertical lathes 5m CNC drilling machine, various testing machines. |
Heat?treatment: | Normalized?/?Annealed?/?Quenched?/?tempered |
Surface?Treatment: | painting,plating,polishing,black?oxide,transparent?anti-rust?oil |
Quality?control: | UT,MT,RT,PT,chemical?composition?test,mechanical?property?test,etc. |
Report: | 1,?Raw?material?certificate(material?chemical?composition)? 2,?Heat?treatment?sheet?report 3,?Dimension?inspection?report?????? 4,?UT?test?report? |
Inspection:? | Besides our in-house inspecion, you could also choose a third party inspection. |
Standard:? | ANSI,ASTM,ASME,API,JIS,DIN,BS,EN,KS,UNI,SABS,GOST. |
Delivery?condition: | ?Hot?forged?+Rough?machined?(black?surface?after?Q?/T)+?Turned? |
Competitive?Advant Delivery Date | Quality?control?and?management?to?the?whole?produce?process,?includinDecided by the amount and dimensions of products. Usually we control the large diameter rings& acute; delivery time within 5 weeks after we receive your formal order. |
Certificate:? | 1, Raw material certificate(material chemical compositon) 2,?Heat treatment sheet report 3,?Dimension inspection report 4,?UT test report |
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Competitive Advantage:

1. WCB,LCB,stainless steel, low carbon steel and alloy steel available.

2. Rich experience in materials ASTM WCB,LCB,low carbon steel and alloy steel.

3. Professional tooling and process?to reduce cost.

4. Excellent?surface and inner quality.

5. Electric furnace and strict chemical composition test before cast.?

6. In-house professional inspection:?tensile tests, impact tests, hardness tests, microstructure examination, NDT (Non-destructive Test), chemical composition inspection, etc.

7. Traceable documents for every forging

8. Technical strength:?20 technical staff, dozens of patents each year

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Material | Carbon steel, Alloy steel, Stainless steel |
Production Type | Free forging |
Quality System | ISO9001:2008 |
Products Type | Maximum Diameter(mm) | Maximum length(mm) | Maximum weight(Tons) |
Shaft | 800 | 4000 | ??????????? 22 |
Gear | 7000 | 900 | ??????????? 22 |
Roller | 7000 | 900 | ???????????? 22 |
Ring | 7000 | 900 | ???????????? 22 |
Cylinder | 2000 | 2000 | ???????????? 22 |
Flange | 7000 | 900 | ????????????? 22 |
Annual Production ability | 60000Tons |
Certificated | 9 Ship Clssifiction Society Authentication (CCS,NV,LR,ABS,BV,GL,NK,KR,RINA,) and ISO9001:2008 |
International Standard | DIN,BS,JIS,ASME,AISI,ASTM,GB |
Heat Treatment | Normalizing, Annealing,Quenching+Tempering?????????????????????????????????????????????????????? Customers& acute; requirments welcomed |
Payment | 30% T/T, L/C?? |
Port of Shipment | Shanghai |
MOQ | we accept example order |
Delivery Time | 10-45days |
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Application field:
1, mining machinery products Forging Parts
2, metallurgy and forging Parts products
3, power generation equipment products Forging Parts
4, ship products Forging Parts
5, petroleum chemical products Forging Parts
6, Casting parts For large inner and outer rings of bearing blank
7, Casting parts For heavy duty automobile steel series
8, Casting parts For ball mill, rotary kiln casting series
9, heavy steel Casting parts series
10, coal Casting parts steel series
11, the series of steel casting Parts

12, power generation equipment steel casting Parts series
13, the chemical field of steel casting Parts

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luoyang, Henan
China, 471000

Tel: 86-379-64955360
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