Machinery & Equipment
Description
5 gallon water bottle blow molding machine SRB82PC
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MACHINE MAIN FEATURES
● 5 gallon water bottle blow molding machine SRB82PC, is PC tank special EBM machine.
● Max product volume is 20L, specially for 2 gallon, 3 gallon, 4 gallon and 5 gallon PC tanks..
● Its output for 5 gallon water bottle is 60 Pcs/hour, daily production capacity is 1440 bottles.
● High-hardness alloy coating PC special screw pushed by hydraulic oil motor for ejection.
● Diagonal tie bar central clamping structure, driven by worm motor for easy changing mould.
● PC special head with reasonable runner design and refined surface process technology.
● Updated hydraulic system with proportional hydraulic valve for stable and precise actions.
● Adopt high speed total machine control system with 100 point parison thickness control.
● Lubrication pump, scraps slide channels, product clamping boards are included.
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5 gallon water bottle blow molding machine SRB82PC is specially used in mineral water and fresh water bottle packing field, also used for making PC material hollow products. In normal production, the cycle time is about 60 seconds. Its production capacity is 60 pcs/hour, daily output is 1440 bottles. The key technical points lie in suitable design for head and screw type, metal surface process and temperature control to get transparent PC products. Besides EBM machine, we also provide on-line auto deflashing plastic bottle moulds, and auxiliary machines such as auto-loader, color mixer, scraps crusher, water chiller, air compressor, air accumulating tank, leakage tester, in-mold labeling machine and so on. We help customers to get one stop service of manufacturing, exporting and technical supports.
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TECHNICAL DATA
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Machine Model | EBM SRB82PC |
Max Product Volume | 25L |
Target Material | PC |
Machine Size | 5.0x2.4x3.8 m |
Machine Weight | 12.8 Tons |
Voltage Suitable | Customer Specified |
Screw Diameter | 82 mm |
L/D Ratio | 30:1 |
Barrel Heating Power | 32 KW |
Main Hydraulic Motor Power | 55 KW |
Plasticizing Capacity | 95 KG |
Clamping Unit Structure | Diagonal 2 Tie Bars Central Clamping |
Platen Size | 700x760 mm |
Opening Stroke | 350~800 mm |
Clamping Force | 220 KN |
Max Mould Size | 550x750mm |
Screw Accumulating Volume | 1.5L |
Max Ejection Weight | 1.15 KG |
Max Die Diameter | 150 mm |
Head Heating Power | 8.7 KW |
Total Power | 100 KW |
Average Energy Consumption | 45 KW |
Compressed Air Needed | 0.8Mpa / 1.0m3 |
Cooling Water Needed | 5.0 m3/H |
Loading Reference | 40’HQ |
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Extrusion System
The extrusion system includes gear box, extrusioin motor, inverter, screw, barrel, head and die. The extruder adopts gradient mixing type with high-speed energy saving design. Material of screw: High quality nitriding steel 38CrMoAlA,with nitriding surface HV≥800,brittleness≤2. Material of barrel: High quality nitriding steel 38CrMoAlA,with nitriding surface HV≥900,brittleness≤2. The head runner has good design and head matel is processed for higher hardness. The die and core will be made according to your product design and size.
Clamping Unit
Clamping unit is composed of front & back platens, clamping seat, carriage seat, mould stroking & clamping hydraulic cylinders, synchronizing mechanism, with the structure of nether crank design. Platen movements open & close, carriage up & down is assisted with linear guide rails & ball bearing sliders to increase action smoothness and position precision. The end positions & slow speed positions are controlled by proximity switches or transducers. Our nether bent arm central clamping structure insures the clamping force bearing to mould in balance, easy for scraps auto-deflashing, also good for mould& acute;s lifespan.
Electric Control
The electrical control system is composed of operation panel, temperature control module, PLC, input & output module, proportion board, contactors, voltage stabilized source, air swtiches, mid relays, proximity switches, inverter and motors. The operation panel contains power switch, touch screen, alarm, hot cutter knob, auto cycle button, emergency stop button, action reversion button, extruding speed button.
Hydraulic System
The hydraulic system is mainly composed of motor, pump, pressure regulating valve block, reversing valve blocks, cylinders and oil chillers. It controls platens open & close, carriage up & down, extrusion system up & down, blow pin actions, or even spinning cut and so on. Our hydraulic system has been updated with proportion valve and mechanical shuttle valve for action stability and precision. It insures the oil pressure output fast but smooth, action performance is quick but with less impact.
Water & Air Supply
The pneumatic system contains air cylinder, air valves, air filters, air tubes, fast plugs and so on, for controlling the actions of head inner blowing, blow pin blowing, auto-deflashing, or pushing in & out for some special moulds. The necessary air pressure is 0.4~0.6 Mpa, air consumption is 0.6~0.8 M3/min. The water system contains water distributing blocks, ball valves, tubes, connectors and so on, for chilling the screw & barrel, hard gear box, blowing units and moulds. The necessary water pressure is 0.2~0.4 Mpa, water consumption is 2500L/hour.
Automatic Production
our machine supports auto-deflashing control system and pneumatic hardware, the scraps can be on-line removed automatically through auto-deflashing mould. Scraps fall down and slide outside of machine through a slide channel. The finished products are pushed out from another side together with platen carriage down action with the guidance of bottle collective shelves. The conveyer system can be equipped to take scraps into crusher, and convey the finished products to leakage tester or packing table. During the producing period, the machine can work automatically without the worker& acute;s help.
Working Flow Arrangement
The whole producing line totally need 2 workers. Worker No.1 takes charge of material mixing and feeding, he collects the crushed scraps into color mixer, operate the material mixing of new material, crushed material and color master batch. After mixing he carries material into material source tank, the auto-loader will feed material automatically. The other worker takes charge of bottle packing, and take the packaged bottles into storage area.
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PURCHASE & SERVICE FLOW
1. Get customers& acute; sample or product information to select the suitable blow molding machine model.
2. Communicate and negotiate to customers& acute; detailed requirements and provide solution plan.
3. Confirm payment terms, price discount and make proforma invoice or contract, arrange down payment.
4. Start order production and report to customers the manufacturing progress in every week.
5. Machine is finished for mould test, bring forward commissioning report and arrange tail in works.
6. Invite customers for checking and acceptance,operation training, arrange loading and delivery.
7. Dispatch engineer for installation and commissioning, arrange machines& acute; layout in customer& acute; s site.
8. One year guarantee, after sales services, share our experience and remote technical support.
9. Feedback in time for customer& acute;s problem, provide solutions and customer& acute;s new project consulation.
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Zhangjiagang Baisu Machinery Manufacture Co., Ltd.
Bottle Blow Molding Machine,HDPE Blow Moulding Machine,Plastic Blow Moulding Machine
Address: Workshop No.9, South Xinyuan Road, Juqiao Economic Development Zone,Luyuan Town,
Suzhou, Jiangsu
China, 215000
Tel: 86-512-58637820
Fax: 86-512-58637821
